ModuLogger MLIM-7 Analog Input Module

Technical Specifications

Features...
  • 4 fully ISOLATED Analog Inputs or 8 Inputs isolated in pairs
  • Inputs are field programmable for thermocouples, voltage and/or current
  • 18+ bit resolution with corresponding accuracy
  • Plug and Play compatibility with ModuLogger data logging system
  • Encoded module ID for automatic identification
  • Time and temperature stable precision trimmed mil-spec references
  • Full differential, bipolar inputs
MLIM-7 Interface Module shown with ModuLogger

Overview...
The MLIM-7 ModuLogger family Interface Module provides full isolation (channel to channel and channel to system) as well as the signal conditioning for interfacing thermocouple, DC Voltage and DC currents directly to the ModuLogger System Base. The module provides four fully isolated input channels that can be individually programmed for six thermocouple types, a multitude of DC voltages and DC currents. Additionally, 4 "piggyback" channels are provided on the module. Each of these channels shares a common with one of the isolated channels... resulting in a total of eight inputs that are isolated in pairs. The module utilizes differential inputs feeding into a low-noise, precision instrumentation amplifier followed with an on-module 18+ bit A to D converter... resulting in extremely accurate, high resolution readings. On board time and temperature stable references are used for self-calibration sequences as specified by the User in the ModuLogger data logging program.
Integral precision front end dividers allow for bipolar inputs ranging from mV to 30Vdc full scale... all without the User hassle of adding external divider circuitry. Additionally, for current measurements, a precision 100 ohm resistor is included... allowing for direct measurement of currents up to 25mA. 4-20mA inputs are simply configured... and all current inputs are fuse over-current protected.
The MLIM-7 is simply added to the ModuLogger instrument stack and can be added in the field by the User. The module installation and hardware configuration is automatically detected via the ModuLogger and communicated to the HyperWare software during the programming process. Range selection, input types, etc are then software selected.
The MLIM-7's fully isolated inputs solve measurement problems commonly found in industrial environments where sensors and/or signals have different ground potentials or circulating AC currents. All modules are calibrated, 100% performance and accuracy tested before shipping.. assuring Users of a consistent high quality product.

Why Use Isolated Inputs?

Problem 1: An electrical utility needs to measure temperatures at various points within a superheater using thermocouples welded onto superheater tubing. Within the generation facility, large AC voltage differentials (10's of volts or more) commonly exist even though all of the equipment is theoretically "grounded". Feeding these signals into non-isolated inputs on conventional non- isolated instrumentation will result in erroneous readings (and possible damage) since the AC voltages superimposed on the DC signals will exceed the input range (referred to as the common-mode input range) of the instrument front end multiplexers, amplifiers, etc.
Solution: Use the MLIM-7 isolated input module which breaks the current path for the AC currents to flow... allowing accurate high resolution measurements on very low (microvolt) level thermocouple signals
Problem 2: In a process plant, measurements want to be made on various existing 4-20mA loop instrumented parameters (eg flow, temperature, pressure). Different power sources provide loop power for the various 4- 20mA loops. Differential AC voltages can exist between these power supply "common" points due to different levels of power supply design quality. Connecting loops directly into non-isolated inputs can result in reading errors and possibly damage to the inputs due to these common mode exceeding differential voltages. Additionally, inserting instrumentation at varying nodes within the loop can result in DC voltages that exceed the input common mode input range of the instrument once again causing erroneous readings and/or permanent damage.
Solution: Utilize the MLIM-7 and break the problematic DC and AC current paths.
Problem 3: In development of an appliance, it is desired to measure various voltages around a 24VDC circuit which includes a power supply, drive motor, controller and display all in series as well as the current in the circuit via the voltage developed across a precision shunt. Node voltages connected to the data logger will range up to 24Vdc relative to the power supply negative terminal... exceeding the input common mode range of non-isolated inputs and causing measurement errors.
Solution: Utilize the MLIM-7 to provide isolated floating inputs for node voltage and current measurements.
Applications...
  • Thermocouple Based Temperature Measurement - Non-isolated as well as isolated thermocouple temperature sensors can be directly connected to the ModuLogger via the MLIM-7 module. All amplification, filtering, cold junction compensation and conversion to temperature units is then handled behind the scenes with minimal User setup requirements. Full channel to channel as well as channel to logger isolation exists.
  • Sampling Amplified Sensor Outputs - many sensor manufacturers can provide their sensors with amplified outputs... for example outputting a signal of 0 to 10Vdc which corresponds to a sensed pressure of 0 to 500 PSI. This signal can be directly interfaced to the ModuLogger system via the MLIM-7 in the Medium or Hi Voltage Input Range. Scaling of the sensed signal (eg Vdc) to Engineering units (eg PSIG) is simply handled through the data logger program developed within the HyperWare software and downloaded to the data logger's memory for execution.
  • Sampling Un-Amplified Sensor Outputs - with the programmable gain, extreme resolution (18+ bits) and accuracy of the ModuLogger system equipped with the MLIM-7 module, even un-amplified signals (eg load cell outputs) can be input to the ModuLogger for sampling, processing and eventual storage to memory. Due to the channel to channel isolation feature of the MLIM-7, bridge circuits can be excited with higher voltages without exceeding the common mode input range of the analog input channel... and without compromising the measurement accuracy of the unit.
  • Process Transmitter logging - the ubiquitous 4-20mA process signal which can represent PSI, RPM, Level, temperature, pH, etc can be directly handled by the MLIM-7 module. Engineering units conversion is readily handled by the program in the data logger. Full channel to channel isolation precludes measurement errors associated with circulating currents due to poorly isolated or different potential loop power supplies.

Technical Specifications...

ANALOG INPUT CHANNELS:
Four (4) pairs of fully isolated analog input channels are provided on the MLIM-7. Each pair consists of a Primary channel and a Secondary channel. The Primary and Secondary channels share a common... hence they are not isolated from each other. However, each of the four pairs of channels is fully isolated channel to channel and channel to system. The Primary channels offer the full selection of input ranges while the Secondary channels do not offer the high Vdc input range.
Any combination of the following types/ranges can be configured with the MLIM-7 channels:
 

Thermocouple
Type: J, K, E, T, R, S
Accuracy: +/- 0.2 to 1.0 C depending on range and type (+/-5C for R and S type)
Resolution: 0.1C
Cold Junction Compensation (CJC) Range : -10 to 60C (actually provided on ML-CPU System Base)
CJC Accuracy +/-0.5C


DC Voltage
Full Scale Ranges: +/- 23mV, +/-55mV, +/-100mV, +/-1.2V, +/-2.4V, +/-30V (+/-30V on Primary channels only)
Accuracy: +/-0.01% F.S.(Low Ranges), +/- 0.02% F.S. (30Vdc range)
Common Mode Range: 150Vac, 200Vdc (see Note 1)
Input Impedance: >2.5M for 30Vdc range; >15 Gigohm for all other ranges

Note 1: ModuLogger system is rated for Class 2 voltage inputs only. Voltages over 32Vdc can be lethal.

DC Current
Full Scale Ranges: +/-500uA,+/-1mA, +/-2mA, +/-11mA, +/-22mA
Accuracy: +/- 0.1% of reading plus 2.5uA
Resolution: better than 100nA on 22mA range
Input Resistance: 100 ohms (all current ranges), fuse protected.

 

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