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ModuLogger MLIM-7 Analog Input Module
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Technical Specifications
Features...
- 4 fully ISOLATED Analog Inputs or 8 Inputs isolated in
pairs
- Inputs are field programmable for thermocouples, voltage and/or
current
- 18+ bit resolution with corresponding accuracy
- Plug and Play compatibility with ModuLogger data logging system
- Encoded module ID for automatic identification
- Time and temperature stable precision trimmed mil-spec references
- Full differential, bipolar inputs
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Overview...
| The MLIM-7 ModuLogger family Interface Module provides full
isolation (channel to channel and channel to system) as well
as the signal conditioning for interfacing thermocouple, DC Voltage
and DC currents directly to the ModuLogger System Base. The module
provides four fully isolated input channels that can be individually
programmed for six thermocouple types, a multitude of DC voltages
and DC currents. Additionally, 4 "piggyback" channels are provided
on the module. Each of these channels shares a common with one of
the isolated channels... resulting in a total of eight inputs that
are isolated in pairs. The module utilizes differential inputs feeding
into a low-noise, precision instrumentation amplifier followed with
an on-module 18+ bit A to D converter... resulting in extremely
accurate, high resolution readings. On board time and temperature
stable references are used for self-calibration sequences as specified
by the User in the ModuLogger data logging program. |
| Integral precision front end dividers allow for bipolar inputs
ranging from mV to 30Vdc full scale... all without the User hassle
of adding external divider circuitry. Additionally, for current
measurements, a precision 100 ohm resistor is included... allowing
for direct measurement of currents up to 25mA. 4-20mA inputs are
simply configured... and all current inputs are fuse over-current
protected. |
| The MLIM-7 is simply added to the ModuLogger instrument stack
and can be added in the field by the User. The module installation
and hardware configuration is automatically detected via the ModuLogger
and communicated to the HyperWare software during the programming
process. Range selection, input types, etc are then software selected. |
| The MLIM-7's fully isolated inputs solve measurement problems
commonly found in industrial environments where sensors and/or signals
have different ground potentials or circulating AC currents. All
modules are calibrated, 100% performance and accuracy tested before
shipping.. assuring Users of a consistent high quality product. |
Why Use Isolated Inputs?
| Problem 1: |
An electrical utility needs to measure temperatures at various
points within a superheater using thermocouples welded onto superheater
tubing. Within the generation facility, large AC voltage differentials
(10's of volts or more) commonly exist even though all of the equipment
is theoretically "grounded". Feeding these signals into non-isolated
inputs on conventional non- isolated instrumentation will result in
erroneous readings (and possible damage) since the AC voltages superimposed
on the DC signals will exceed the input range (referred to as the
common-mode input range) of the instrument front end multiplexers,
amplifiers, etc. |
| Solution: |
Use the MLIM-7 isolated input module which breaks the current path
for the AC currents to flow... allowing accurate high resolution measurements
on very low (microvolt) level thermocouple signals |
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| Problem 2: |
In a process plant, measurements want to be made on various existing
4-20mA loop instrumented parameters (eg flow, temperature, pressure).
Different power sources provide loop power for the various 4- 20mA
loops. Differential AC voltages can exist between these power supply
"common" points due to different levels of power supply design quality.
Connecting loops directly into non-isolated inputs can result in reading
errors and possibly damage to the inputs due to these common mode
exceeding differential voltages. Additionally, inserting instrumentation
at varying nodes within the loop can result in DC voltages that exceed
the input common mode input range of the instrument once again causing
erroneous readings and/or permanent damage. |
| Solution: |
Utilize the MLIM-7 and break the problematic DC and AC current paths. |
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| Problem 3: |
In development of an appliance, it is desired to measure various
voltages around a 24VDC circuit which includes a power supply, drive
motor, controller and display all in series as well as the current
in the circuit via the voltage developed across a precision shunt.
Node voltages connected to the data logger will range up to 24Vdc
relative to the power supply negative terminal... exceeding the input
common mode range of non-isolated inputs and causing measurement errors. |
| Solution: |
Utilize the MLIM-7 to provide isolated floating inputs for node
voltage and current measurements. |
Applications...
- Thermocouple Based Temperature Measurement - Non-isolated
as well as isolated thermocouple temperature sensors can be
directly connected to the ModuLogger via the MLIM-7 module.
All amplification, filtering, cold junction compensation and
conversion to temperature units is then handled behind the scenes
with minimal User setup requirements. Full channel to channel
as well as channel to logger isolation exists.
- Sampling Amplified Sensor Outputs - many sensor manufacturers
can provide their sensors with amplified outputs... for example
outputting a signal of 0 to 10Vdc which corresponds to a sensed
pressure of 0 to 500 PSI. This signal can be directly interfaced
to the ModuLogger system via the MLIM-7 in the Medium or Hi
Voltage Input Range. Scaling of the sensed signal (eg Vdc) to
Engineering units (eg PSIG) is simply handled through the data
logger program developed within the HyperWare software and downloaded
to the data logger's memory for execution.
- Sampling Un-Amplified Sensor Outputs - with the programmable
gain, extreme resolution (18+ bits) and accuracy of the ModuLogger
system equipped with the MLIM-7 module, even un-amplified signals
(eg load cell outputs) can be input to the ModuLogger for sampling,
processing and eventual storage to memory. Due to the channel
to channel isolation feature of the MLIM-7, bridge circuits
can be excited with higher voltages without exceeding the common
mode input range of the analog input channel... and without
compromising the measurement accuracy of the unit.
- Process Transmitter logging - the ubiquitous 4-20mA
process signal which can represent PSI, RPM, Level, temperature,
pH, etc can be directly handled by the MLIM-7 module. Engineering
units conversion is readily handled by the program in the data
logger. Full channel to channel isolation precludes measurement
errors associated with circulating currents due to poorly isolated
or different potential loop power supplies.
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Technical Specifications...
ANALOG INPUT CHANNELS:
Four (4) pairs of fully isolated analog input channels are provided on
the MLIM-7. Each pair consists of a Primary channel and a Secondary channel.
The Primary and Secondary channels share a common... hence they are not
isolated from each other. However, each of the four pairs of channels
is fully isolated channel to channel and channel to system. The Primary
channels offer the full selection of input ranges while the Secondary
channels do not offer the high Vdc input range.
Any combination of the following types/ranges can be configured with the
MLIM-7 channels:
Thermocouple
| Type: |
J, K, E, T, R, S |
| Accuracy: |
+/- 0.2 to 1.0 C depending on range and type (+/-5C for R and
S type) |
| Resolution: |
0.1C |
| Cold Junction Compensation (CJC) Range : |
-10 to 60C (actually provided on ML-CPU System Base) |
| CJC Accuracy |
+/-0.5C |
DC Voltage
| Full Scale Ranges: |
+/- 23mV, +/-55mV, +/-100mV, +/-1.2V, +/-2.4V, +/-30V (+/-30V
on Primary channels only) |
| Accuracy: |
+/-0.01% F.S.(Low Ranges), +/- 0.02% F.S. (30Vdc range) |
| Common Mode Range: |
150Vac, 200Vdc (see Note 1) |
| Input Impedance: |
>2.5M for 30Vdc range; >15 Gigohm for all other ranges |
Note 1: ModuLogger system is rated for Class 2 voltage inputs only.
Voltages over 32Vdc can be lethal.
DC Current
| Full Scale Ranges: |
+/-500uA,+/-1mA, +/-2mA, +/-11mA, +/-22mA |
| Accuracy: |
+/- 0.1% of reading plus 2.5uA |
| Resolution: |
better than 100nA on 22mA range |
| Input Resistance: |
100 ohms (all current ranges), fuse protected. |
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Data
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8363-6F Center Drive
La Mesa, CA 91942
Phone: (619) 698-3300 |
Fax: (619) 469-8604
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Reserved, Copyright © 2008
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